Explore the capabilities and advantages of lab emulsifying mixer machines in optimizing laboratory procedures. Learn about their components, applications in various industries, and the benefits they bring to research and development. From pharmaceuticals to cosmetics and beyond, these machines streamline processes and ensure consistent, high-quality results.
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In modern laboratory settings, efficiency and precision are of utmost importance. Scientists and researchers rely on advanced equipment to ensure accurate and reproducible results. One such essential piece of equipment is the lab emulsifying mixer machine. Designed to streamline the process of emulsification, this versatile tool plays a vital role in a wide range of scientific applications. In this article, we will explore the functionality, benefits, and various applications of the lab emulsifying mixer machine.
The lab emulsifying mixer machine is a sophisticated piece of equipment that combines and blends immiscible substances, such as oil and water, into a stable emulsion. It utilizes mechanical shear and high-speed rotation to break down and mix the components, creating a uniform mixture with smaller droplet sizes. This process is crucial in various industries, including pharmaceuticals, cosmetics, food and beverage, and scientific research.
The lab emulsifying mixer machine is equipped with a powerful motor that drives the mixing shaft at high speeds, facilitating efficient and rapid mixing. The mixing shaft is designed to withstand the mechanical forces exerted during emulsification, ensuring durability and longevity.
The emulsifying head, also known as the homogenizing head, is a critical component of the machine. It consists of precision-engineered rotor-stator sets that create intense shear forces, effectively reducing droplet sizes and promoting emulsion stability. The design and configuration of the emulsifying head may vary depending on the specific application requirements.
Some lab emulsifying mixer machines feature integrated heating and cooling systems. These systems allow precise temperature control during the emulsification process, ensuring optimal conditions for specific substances and formulations. Temperature control is particularly crucial in industries like cosmetics and pharmaceuticals, where stability and consistency are paramount.
In the pharmaceutical industry, lab emulsifying mixer machines are used for the production of drug formulations, such as creams, ointments, and suspensions. The machines enable the uniform distribution of active pharmaceutical ingredients (APIs) within the base formulation, enhancing drug efficacy and patient experience.
Lab emulsifying mixer machines play a crucial role in the formulation and production of cosmetics and personal care products, including lotions, creams, and shampoos. By creating stable emulsions, these machines ensure consistent product quality, texture, and appearance, leading to improved consumer satisfaction.
The food and beverage industry extensively utilizes lab emulsifying mixer machines to produce a wide range of products, such as dressings, sauces, mayonnaise, and beverages. These machines aid in achieving smooth and creamy textures, uniform dispersion of ingredients, and enhanced flavor profiles.
Lab emulsifying mixer machines are essential tools in scientific research laboratories. They facilitate the preparation of experimental solutions, emulsions, and suspensions for a variety of studies, including drug delivery systems, nanoparticle synthesis, and biotechnology research.
Lab emulsifying mixer machines significantly reduce processing times compared to manual methods. The high-speed rotation and shear forces efficiently break down components, creating emulsions with smaller droplet sizes in a fraction of the time.
The precise control over the emulsification process provided by lab emulsifying mixer machines results in superior product quality. Smaller droplet sizes enhance product stability, prolong shelf life, and improve overall performance.
Emulsifying mixer machines ensure consistent mixing parameters, leading to reproducible results. This is particularly important in research and development, where precise formulation replication is crucial.
Lab emulsifying mixer machines are indispensable tools in modern laboratory environments. With their ability to efficiently and uniformly create stable emulsions, these machines find applications across multiple industries, including pharmaceuticals, cosmetics, food and beverage, and scientific research. By streamlining processes, enhancing product quality, and providing reproducible results, lab emulsifying mixer machines contribute significantly to advancements in various fields. As technology continues to advance, these machines will undoubtedly play an increasingly vital role in supporting scientific progress and innovation.
Model |
LET-1L |
LET-2L |
LET-5L |
LET-10L |
Power supply |
220V,50/60Hz |
220V,50/60Hz |
220V,50/60Hz |
220V,50/60Hz |
Minimum allowable mixing volume |
300ml |
500ml |
1000ml |
2500ml |
Minimum allowable amount of emulsification |
500ml |
1000ml |
2500ml |
5000ml |
The maximum allowable amount of emulsification |
1000ml |
2000ml |
5000ml |
10000ml |
Working temperature |
170℃ |
170℃ |
290℃ |
290℃ |
Can reach vacuum (Mpa) |
-0.097~0.02 |
-0.097~0.02 |
-0.097~0.02 |
-0.097~0.02 |
Maximum processing viscosity (CP) |
100,000 |
100,000 |
200,000 |
300,000 |
Stirring motor power |
90W |
120W |
150W |
180W |
Stirring speed range (rpm) |
0~230 |
0~230 |
0~230 |
0~230 |
Stirring paddle configuration |
Anchor screw with scraping wall impeller |
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Scraper material |
Silicone Rubber |
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Homogeneous motor power |
500W |
500W |
800W |
1050W |
Homogeneous speed range (rpm) |
10000~28000 |
10000~30000 |
10000~30000 |
10000~30000 |
Homogeneous working head configuration |
20DG |
25DG |
25DG |
30DG |
Reactor lid opening |
Homogenizer port + hopper port + temperature measuring port + vacuum port + 3 spare ports |
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Lifting bracket travel |
210 |
210 |
270 |
270 |
The main contact material with the material |
SS316L, borosilicate glass, FKM10 |
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Vacuum port outer diameter |
10 |
10 |
10 |
10 |
Inlet and outlet outer diameter of glass kettle jacket |
12 |
12 |
16 |
16 |
Allowable ambient temperature |
5~40℃ |
5~40℃ |
5~40℃ |
5~40℃ |
Allowable relative humidity |
80% |
80% |
80% |
80% |
Dimensions (mm) |
400*390*780 |
400*390*780 |
480*420*850 |
480*420*850 |
Standard weight (Kg) |
37 |
38 |
45 |
60 |